The scraper system has important applications in printing and mechanical processing. Through reasonable design and adjustment, the advantages of the scraper system can be fully utilized to improve production efficiency and product quality.
In the field of mechanical processing, scraper systems have a wide range of applications, mainly including the following aspects:
1. Plane processing
Metal sheet processing
In the processing of metal sheets, scraper systems can be used to remove defects such as oxide layers, rust, scratches, etc. on the surface of the sheet to make the surface of the sheet smooth and flat. For example, in the processing of stainless steel sheets, scraper systems can effectively remove the oxide scale on the surface, providing good surface quality for subsequent processing procedures such as welding and bending.
For some metal sheets that require high-precision flatness, the scraper system can perform fine surface finishing. By adjusting the pressure and angle of the scraper, the processing allowance can be controlled to achieve the required flatness requirements. For example, in the manufacture of electronic equipment, the flatness requirements for metal shell sheets are extremely high, and the scraper system can meet this high-precision processing demand.
Non-metallic sheet processing
The scraper system can also play an important role in the processing of non-metallic sheets such as plastic sheets and rubber sheets. For example, in the surface treatment of plastic sheets, the scraper system can remove surface defects such as burrs and protrusions to improve the surface quality of the sheet. For some non-metallic sheets that require printing or coating, the scraper system can provide a good foundation for subsequent processing procedures.
In the processing of rubber sheets, the scraper system can be used to remove impurities and uneven parts on the surface, making the surface of the rubber sheet smoother and improving the quality of rubber products.
2. Surface processing
Mold manufacturing
In mold manufacturing, the scraper system can be used to process the curved surface of the mold. For example, in the manufacture of injection molds, die-casting molds, etc., the scraper system can finely process the cavity surface of the mold, remove processing marks and surface defects, and improve the surface quality and precision of the mold. By adjusting the shape and angle of the scraper, it can meet the needs of surface processing of different shapes.
For some molds with complex shapes, the scraper system can be combined with CNC processing equipment to achieve high-precision surface processing. For example, in the manufacture of automobile molds, aerospace molds, etc., the scraper system can be used in conjunction with equipment such as five-axis machining centers to complete the processing tasks of complex surfaces.
Machinery parts processing
In the processing of mechanical parts, the scraper system can also be used for surface processing. For example, in the processing of engine cylinders, crankshafts and other parts, the scraper system can trim and polish the curved surface of the parts to improve the surface quality and precision of the parts. For some mechanical parts with special shapes, the scraper system can be customized according to the shape of the parts to meet the processing requirements.
Three, hole processing
Inner hole processing
In mechanical processing, the scraper system can be used for inner hole processing. For example, in the inner hole processing of hydraulic cylinders, cylinders and other parts, the scraper system can remove burrs, protrusions and other defects on the inner hole surface to improve the surface quality and precision of the inner hole. By adjusting the diameter and length of the scraper, it can meet the processing requirements of inner holes of different sizes.
For some parts that require high-precision inner hole surfaces, the scraper system can perform fine inner hole trimming. For example, in the processing of bearing holes, gear holes, etc., the scraper system can control the processing allowance to achieve the required inner hole surface roughness and precision requirements.
External processing
The scraper system can also play a role in the external processing of mechanical parts. For example, in the external processing of shaft parts, sleeve parts, etc., the scraper system can remove the oxide layer, rust and other defects on the external surface and improve the surface quality of the external surface. For some parts that require high-precision external surfaces, the scraper system can perform fine external finishing to achieve the required surface roughness and precision requirements.
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